Controls don’t “fail gracefully”
If you’ve been around production long enough, you know the pattern: everything runs fine… until it doesn’t. And when old drives, PLCs, or operator interfaces go down, the real problem isn’t just the fault—it’s the time and uncertainty that come with unsupported hardware.
That’s why manroland Goss web systems Americas focuses on drive and control upgrades designed to help equipment perform like new by replacing outdated, unsupported components with reliable systems.
Why modernize instead of waiting it out?
Modernization is about staying ahead of preventable downtime. The guide calls out three big benefits:
Increased reliability (less downtime tied to outdated equipment)
Enhanced efficiency (systems tailored to your production needs)
Reduced risk (fewer single points of failure)
What a drive upgrade can include (and why it matters)
Drive upgrades aren’t just “swap the box and pray.” A good upgrade plan is built around uptime and supportability:
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Replace obsolete drives and motors with modern, reliable systems
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Integrate into your existing control system while adding better troubleshooting/diagnostics
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Update to modern communication networks
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Add remote support via VPN for faster troubleshooting
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Work across common platforms/brands like Siemens, Allen-Bradley, Bosch-Rexroth, Nidec & more
PLC & controls: better alarms, better clarity, better support
PLC and controls upgrades are often the biggest quality-of-life improvement for maintenance teams:
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Replace obsolete/unsupported control platforms with modern systems
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Update to current communication protocols
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Improve diagnostics and alarm systems
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Add user-friendly capabilities and remote support via VPN
HMI/front end upgrades: stop fighting old screens
If your HMI is limiting what operators can see (or what maintenance can diagnose), it’s time.
The guide highlights upgrades like:
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Modern touch panels with adaptable software
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Adapting existing software or building replacement control screens
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Upgrading computers/operating systems (including virtual machine solutions when applicable)
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Adding alarm/diagnostic capabilities
A simple way to prioritize: Green / Yellow / Red
Not everything needs to be upgraded at once. A practical approach is the guide’s “stop light” method:
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Green: reliable and supported
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Yellow: nearing obsolescence or limited support
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Red: critical items that need replacement to avoid failures
Start with the reds, plan the yellows, and keep the greens monitored.
At manroland Goss, we’re not just about delivering top-tier web presses. We offer innovative solutions, comprehensive aftermarket support, and custom engineering services for any industry. Whether it’s press equipment, electrical systems, or other mechanical machinery, we’re here to provide you with the expertise and resources to succeed.
So, when you think of manroland Goss, think beyond print. Think innovation, think long-term support, and think about a partner that’s committed to helping your business grow and evolve.
Ready to plan an upgrade?
If you’re dealing with aging controls, communication issues, or parts that are getting harder to source, modernization can be the difference between planned downtime and a costly surprise.
Need to talk it through? manroland Goss web systems Americas offers 24/7 parts and service support at 1-800-323-1200
We’re More Than Just Print.
When you think manroland Goss, think aftermarket support services, engineering support, electrical & mechanical upgrades, parts and service, and more.
Any equipment. Anytime.
We’re evolving traditional print companies. With our Engineered Solutions team, we are constantly innovating new ways to help you repair or upgrade not only your press equipment, but any mechanical equipment. Our electrical engineers are qualified to perform maintenance and upgrades on any equipment in any industry.
Our Packaging Solutions are soaring. Product packaging is now at the forefront with VARIOMAN, our high-volume sustainable offset-based solution for film and paperboard converting.
Contact the leaders of innovation at manroland Goss web systems today at (603) 749-6600.
